Warehouse Facilities Modernization with Racking System

Challenge

1The growth of e-commerce business causes an increase in product volume and variety, while warehouse capacity is limited.
2Suboptimal warehouse layout hinders maximum utilization of storage space.
3Manual recording systems cause stock data inaccuracies and limited visibility.
4Unstructured picking and packing processes slow down order fulfillment.

Solution

1With Adi Pragata's support, the company implemented a Warehouse Management System (WMS) integrated with the ERP system, so all warehouse activities are recorded automatically and connected directly to business operational data.
2Warehouse layout reorganization with an efficient racking system allows for optimal vertical space utilization and increased storage capacity.
3Implementation of WMS–ERP integration for real-time stock tracking, inventory data synchronization, and improved accuracy of stock reports and goods movement.
4Application of zoning and slotting systems based on ERP data, speeding up picking and packing processes based on product categories, movement frequency, and order priority.

Results & Impact

45%

Handling Time Reduction

Goods handling and movement process became faster through structured warehouse layout and WMS–ERP based picking system.

90%

Warehouse Space Utilization Increase

Space utilization increased from 65% to 90% through racking system implementation and layout optimization.

50%

Operational Productivity Increase

Operational productivity increased due to WMS and ERP integration speeding up picking, packing, and stock recording processes.

“Adi Pragata's modern warehouse facilities with racking systems and complete equipment have transformed how we manage warehousing. Productivity increased dramatically and goods damage rates decreased significantly.”

Ahmad Rizki, Warehouse Manager

PT Distribusi Indonesia